Technology

HYPERCON technology: UHPC production in four steps

  Produce ultra-high performance concrete (UHPC) in house, from locally available raw materials and in compliance with local standards.

What sets HYPERCON apart

HYPERCON covers the complete path from mix design to production: AI-enabled mix design, local raw materials, a plant engineered for your needs, and production at your own site.

Mix design
seconds
to design a UHPC mix
Raw materials
locally available
sourcing with short supply chains
Cost
up to 60% lower
UHPC production cost vs. ready-mix supply
Quality
consistent
quality, batch after batch
The process

From local materials to high-quality UHPC

01
UHPC mix design

AI-enabled mix design tailored to your application and local materials.

02
Raw materials

Locally available materials are sourced, processed and prepared to the required specifications.

03
UHPC production

High-quality UHPC produced directly at your site.

04
Quality control

Continuous testing and process monitoring ensure consistent quality, batch after batch.

MSL2.396Maximum grit1000Water/cement ratio23%STAH118.02 kg 00.10.20.30.40.50.60.70.80.91.00.120.50.61.22.56.110.4214575110150220315500800 Target Mixed
Step 1 - Mix design

AI-enabled mix design in seconds

HYPERCON's AI-enabled software designs an application-specific UHPC mix within seconds, based on the properties of the raw materials. Every mix is validated in the lab and complies with local standards.

Step 2 - Raw materials

Raw materials prepared
to specification

HYPERCON's technology processes and prepares available raw materials to the particle size and material specifications required for each UHPC mix, ensuring consistent production.

Step 3 - Production

UHPC, produced
where you need it

UHPC is produced at your precast plant or directly at the construction site, depending on the application. Controlled mixing ensures the final concrete achieves the properties defined in the mix design.

TEST
Step 4 · Quality control

Quality verified in every batch

Sensor-based process monitoring and regular testing verify that every batch meets the required specifications. Production data feeds back into the mix design and process, enabling continuous optimisation.

AI-enabled mix design

Application-specific UHPC, designed in seconds

Select your application, from structural and architectural elements to joints and overlays. HYPERCON's AI-enabled software designs an application-specific UHPC mix in seconds, based on the properties of your available raw materials.

Every mix is validated in the lab and designed to comply with applicable UHPC standards, including those in Austria, Switzerland and France.

Where the raw materials come from

Every UHPC needs fine, well-graded mineral components of consistent quality. The difference is where they come from.

Conventional route
Where producedSupplier's plant, delivered
Raw materialsProprietary premix components
RecipeFixed, supplier-owned
Recipe lead timeWeeks
Cost levelPremium premix pricing
Supplier dependencyHigh
The HYPERCON way
Where producedYour own plant or site
Raw materialsLocally sourced materials
RecipeDesigned for your materials and application
Recipe lead timeHours to days
Cost levelUp to 60% lower
Supplier dependencyNone — you produce
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