---
title: UHPC Production in Four Steps | HYPERCON
description: Discover how HYPERCON enables local UHPC production, from raw material selection and mix design to production control and quality assurance.
image: https://www.hypercon-solutions.com/hubfs/raw_assets/public/hypercon-theme/images/og-default.png?v=2
---

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Technology

# HYPERCON technology: UHPC production in four steps

|  | Produce ultra-high performance concrete (UHPC) in house, from locally available raw materials and in compliance with local standards. |
| --- | --- |

## What sets HYPERCON apart

HYPERCON covers the complete path from mix design to production: AI-enabled mix design, local raw materials, a plant engineered for your needs, and production at your own site.

Mix design

seconds

to design a UHPC mix

Raw materials

locally available

sourcing with short supply chains

Cost

up to 60% lower

UHPC production cost vs. ready-mix supply

Quality

consistent

quality, batch after batch

The process

## From local materials to high-quality UHPC

01

UHPC mix design

AI-enabled mix design tailored to your application and local materials.

02

Raw materials

Locally available materials are sourced, processed and prepared to the required specifications.

03

UHPC production

High-quality UHPC produced directly at your site.

04

Quality control

Continuous testing and process monitoring ensure consistent quality, batch after batch.

MSL2.396Maximum grit1000Water/cement ratio23%STAH118.02 kg 00.10.20.30.40.50.60.70.80.91.00.120.50.61.22.56.110.4214575110150220315500800 Target Mixed

Step 1 - Mix design

## AI-enabled mix design in seconds

HYPERCON's AI-enabled software designs an application-specific UHPC mix within seconds, based on the properties of the raw materials. Every mix is validated in the lab and complies with local standards.

Step 2 - Raw materials

## Raw materials prepared to specification

HYPERCON's technology processes and prepares available raw materials to the particle size and material specifications required for each UHPC mix, ensuring consistent production.

Step 3 - Production

## UHPC, produced where you need it

UHPC is produced at your precast plant or directly at the construction site, depending on the application. Controlled mixing ensures the final concrete achieves the properties defined in the mix design.

TEST

Step 4 · Quality control

## Quality verified in every batch

Sensor-based process monitoring and regular testing verify that every batch meets the required specifications. Production data feeds back into the mix design and process, enabling continuous optimisation.

AI-enabled mix design

## Application-specific UHPC, designed in seconds

Select your application, from structural and architectural elements to joints and overlays. HYPERCON's AI-enabled software designs an application-specific UHPC mix in seconds, based on the properties of your available raw materials.

Every mix is validated in the lab and designed to comply with applicable UHPC standards, including those in Austria, Switzerland and France.

## Where the raw materials come from

Every UHPC needs fine, well-graded mineral components of consistent quality. The difference is where they come from.

Conventional route

Where producedSupplier's plant, delivered

Raw materialsProprietary premix components

RecipeFixed, supplier-owned

Recipe lead timeWeeks

Cost levelPremium premix pricing

Supplier dependencyHigh

The HYPERCON way

Where producedYour own plant or site

Raw materialsLocally sourced materials

RecipeDesigned for your materials and application

Recipe lead timeHours to days

Cost levelUp to 60% lower

Supplier dependencyNone — you produce

Contact us

## Interested in HYPERCON's technology?

We will find the right solution for your business.

[Get in touch](https://www.hypercon-solutions.com/contact?hsLang=en)

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Technology for a new era of concrete.  
Smart. Strong. Sustainable.

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76133 Karlsruhe, Germany

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